Four-channel Pulsed Heat Staking Machine:
The Four-channel Pulsed Plastic Heat Staking Machine is designed to elevate the heat staking applications for plastic components and other assemblies, particularly catering to products with multiple rivet points or the need for simultaneous heat staking of multiple items. Equipped with four independent heat staking guns, each controlled by a dedicated channel, this machine allows for the customization of heat staking parameters based on specific requirements. Its versatility makes it an ideal choice for heat staking tasks that demand simultaneous heat staking of four distinct points with varying specifications.
Employing the state-of-the-art pulsed heat staking technology, the Four-channel Pulsed Plastic Heat Staking Machine ensures the production of visually appealing and robust stake points. Most importantly, the heat impact on the surrounding areas during the heat staking process is minimized, making it a suitable heat staking solution for products embedded with LED chips or other electronic components. The pulsed heat staking technique utilizes PID closed-loop control algorithms, enabling instant heating and rapid cooling. This not only ensures precise temperature control but also guarantees stability and enhances the efficiency of the heat staking process.
The Four-channel Pulsed Plastic Heat Staking Machine is equipped with 485 and Ethernet communication interfaces, facilitating easy parameter configuration and data retrieval. It can store up to five sets of programs, allowing for seamless switching between parameter sets when changing the riveting product, eliminating the need for reconfiguration. The parameter settings of the machine feature password-protected authorization, preventing accidental misoperations. Designed with user-friendliness in mind, the machine offers intuitive operation and ease of use.
| Product name | Four-channel Pulsed Heat Staking Machine |
| Model | HN-1000-4 |
| Rated voltage | AC 200V~240V 50Hz |
| Rated power | 4000W |
| Output voltage | AC 3.8V |
| Number of channels | 4 |
| Heating temperature set range | 50~600℃ |
| Thermocouple type | Type E |
| Communication interface | RS-485/Ethernet |
| Number of program groups | 5 groups |
| Number of temperature segments | 4 segments |
| Parameter password | Yes |
| Parameter display and setting | 7 inch true color touch screen |
| Cooling method | Air cooling |
| Heat staking technique | Pulsed heat staking |
| Attention: Parameter changes caused by product upgrades or other factors will not be notified separately. The physical product shall prevail. Hereby declared! |
The Four-channel Pulsed Plastic Heat Staking Machine finds wide applications in various industries. It excels in automotive manufacturing, providing efficient solutions for the assembly and riveting of plastic components such as automotive seats, dashboards, and steering wheel airbag initiators. Additionally, it is commonly utilized in the assembly and riveting of plastic components for communication equipment, including housings and antenna bases, as well as for electronic devices such as enclosures, connectors, and battery covers. With its flexibility, simplicity of use, high working efficiency, and reliable riveting results, this machine presents a remarkable advancement in plastic riveting processes.
The following list presents different types of plastic materials used for pulse plastic hot riveting, along with their corresponding levels of difficulty in the riveting process:
| Serial Number | Material Name | Difficulty of Heat Staking |
| 1 | ABS | easy |
| 2 | ABS+PC | easy |
| 3 | AES | easy |
| 4 | AS | easy |
| 5 | ASA | easy |
| 6 | PA6 | generally |
| 7 | PA66+GF30 | generally |
| 8 | PBT | easy |
| 9 | PBT+GF30 | generally |
| 10 | PC | easy |
| 11 | PE | easy |
| 12 | PET | generally |
| 13 | PMMA | easy |
| 14 | POM | easy |
| 15 | PP | easy |
| 16 | PPO | easy |
| 17 | PPS+GF30 | generally |
This is a picture showcasing the results of the product's riveting in actual production:
Company Profile :
Established in 2009, SUZHOU MEIHAO HEAT STAKING TECHNOLOGY CO.,LTD. is a professional company engaged in the research, development, production, sales, and service of plastic heat staking equipment. With over 14 years of industry experience, we are committed to providing high-quality heat staking equipment to our customers. Our products have gained significant market share domestically and are exported to multiple countries worldwide.
Our primary product lines include pulse plastic heat staking equipment, plastic hot air cold staking equipment, and pulse heat press welding equipment. These equipment are widely utilized in industries such as automotive, electronics, and household appliances. With a professional R&D team, we prioritize technological innovation and product optimization within the industry. We continuously innovate and improve our equipment to meet the evolving needs of our customers.
If you require a custom-made product, please contact us first to obtain detailed information.
FAQ:
Q1: What are your competitive advantages?
A1: With over 14 years of experience, we are industry leaders in various aspects. Additionally, we are direct manufacturers for all our products, ensuring that you can purchase the products you need at the most competitive prices.
Q2: How do you ensure product quality?
A2: For exclusive and customized designs, we first produce samples for testing, ensuring that they meet customer satisfaction before proceeding to mass production. All products undergo strict testing procedures and are only packaged and shipped after passing quality assessments.
Q3: What post-sales services do you offer?
A3: Upon receiving the products, our dedicated team of professionals provides remote assistance to guide you through the installation and utilization of our products.
If you have any requirements or inquiries regarding our products or services, please feel free to contact us. We look forward to collaborating with you to create a bright future together.
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50Hz Plastic Heat Staking Machine Simultaneously Heat Stake Multiple Points Images
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