3-Channel Pulse Plastic Hot Staking Machine for Hot Staking Plastic Parts:
The 3-Channel Pulse Plastic Hot Staking Machine is an advanced and versatile equipment specifically designed for plastic hot staking applications. It incorporates the PID closed-loop control algorithm technology to precisely manage the plastic hot staking process. Its multi-channel control capability enables simultaneous hot staking of multiple plastic stakes, significantly enhancing the efficiency of plastic hot staking. This machine is an outstanding choice for accomplishing plastic hot staking tasks and finds extensive utilization across industries such as automotive manufacturing and consumer electronics.
Common applications include the utilization of the plastic hot staking process for PCB-to-plastic component connections, fixation of Flexible Printed Circuits (FPCs) onto Circuit Carrier Substrates (CCS), and securing plastic or metal components onto other plastic parts using the plastic hot staking process.
Key Features:
(1) 3-Channel Capability: The machine boasts a 3-channel configuration, allowing for simultaneous hot staking of multiple plastic stakes. This feature enhances productivity by enabling the processing of multiple parts in a single operation, saving time and resources.
(2) Pulse Hot Staking Process: The pulse hot staking process employs PID closed-loop control algorithm technology for instantaneous heating and rapid cooling. By concentrating the pulse energy on the heating element, it ensures that the performance of surrounding components is unaffected, enabling efficient and high-quality plastic hot staking operations. Utilizing the pulse hot staking process for plastic component assembly enhances production efficiency while preserving component performance.
(3) Versatile Applications: The 3-Channel Pulse Plastic Hot Staking Machine is designed to accomplish a variety of assembly tasks for different plastic components. It finds application in diverse industries such as automotive manufacturing, electronics production, and consumer goods manufacturing. This machine efficiently assembles a wide range of plastic parts, including automotive lighting systems, car seats, automotive motors, CCS, sensors, and other intricate components.
(4) User-Friendly Interface: Featuring an intuitive control panel, this machine offers ease of operation and quick setup. The user-friendly interface allows operators to adjust parameters, monitor the plastic hot staking process, and ensure consistent quality output.
(5) Robust Construction: Built with durability in mind, the machine is constructed from high-quality materials that can withstand demanding industrial environments. Its sturdy design ensures stability during operation, resulting in precise and repeatable plastic hot staking results.
(6) Safety Features: The 3-Channel Pulse Plastic Hot Staking Machine prioritizes operator safety. It is equipped with safety mechanisms such as thermal overload protection and emergency stop buttons to safeguard against potential hazards and ensure secure working conditions.
| Model | HN-300-3 |
| Rated power | 900W |
| Rated voltage | AC 200V~240V 50Hz |
| Output voltage | AC 5V |
| Heating temperature set range | 50 ~ 600℃ |
| Thermocouple type | Type E , Type K |
| Communication interface | RS-485 , Ethernet |
| Number of program groups | 5 groups |
| Number of temperature segments | 4 segments |
| Number of channels | 3 |
| Plastic hot staking method | Pulse hot staking |
| Cooling method | Air cooling |
| Parameter password | Yes |
| Weight ( excluding wiring ) | 22 kg |
| External dimensions ( mm ) | 353 x 210 x 310 |
| Attention: Parameter changes caused by product upgrades or other factors will not be notified separately. The physical product shall prevail. Hereby declared! |
The plastic material and degree of difficulty for pulse plastic hot staking
| Serial Number | Material Name | Difficulty of Hot Staking |
| 1 | ABS | easy |
| 2 | ABS+PC | easy |
| 3 | AES | easy |
| 4 | AS | easy |
| 5 | ASA | easy |
| 6 | PA6 | generally |
| 7 | PA66+GF30 | generally |
| 8 | PBT | easy |
| 9 | PBT+GF30 | generally |
| 10 | PC | easy |
| 11 | PE | easy |
| 12 | PET | generally |
| 13 | PMMA | easy |
| 14 | POM | easy |
| 15 | PP | easy |
| 16 | PPO | easy |
| 17 | PPS+GF30 | generally |
The 3-Channel Pulse Plastic Hot Staking Machine is a superior solution for plastic hot staking tasks. It possesses multi-channel control capability, pulse hot staking technology, and a user-friendly interface, delivering exceptional performance, wide-ranging applications, and high production efficiency. This machine is an excellent choice for plastic component assembly in industries including automotive manufacturing, electronics production, and consumer goods manufacturing. Here are some demonstrations showcasing the application effects of the 3-Channel Pulse Plastic Hot Staking Machine in the automotive manufacturing process.
Application case of plastic hot staking in the automotive manufacturing industry, such as automotive lighting systems, automotive motors, and automotive seats:
Example of the application of plastic hot staking in PCB assembly tasks for electronic product manufacturing:
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