Four-channel Pulsed Plastic Heat Staking Machine: Unleash the Power of Simultaneous Four-point Heat Staking
The Four-channel Pulsed Plastic Heat Staking Machine is a cutting-edge solution tailored for applications requiring multiple rivet points. With the capability to control four heat staking guns simultaneously, it is the perfect choice for projects involving multiple rivet points. Each heat staking gun operates independently, controlled by a dedicated channel, enabling precise customization of heat staking parameters. This makes it highly suitable for heat staking tasks that require simultaneous riveting of four distinct points with different requirements.
Equipped with 485 and Ethernet communication interfaces, the Four-channel Pulsed Plastic Heat Staking Machine simplifies parameter configuration and data retrieval. It can store up to five sets of programs, allowing for seamless switching between parameter sets when changing the riveting product, eliminating the need for reconfiguration. The machine's parameter settings feature password-protected authorization, ensuring prevention of accidental modifications. Designed with user-friendliness in mind, it offers intuitive and straightforward operation, making it easy for users to get started.
| Product name | Four-channel Pulsed Plastic Heat Staking Machine |
| Model | HN-1000-4 |
| Rated voltage | AC 200V~240V 50Hz |
| Rated power | 4000W |
| Output voltage | AC 3.8V |
| Heating temperature set range | 50~600℃ |
| Number of channels | 4 |
| High efficiency | It can simultaneously rivet 4 rivet points |
| Thermocouple type | Type E |
| Communication interface | RS-485/Ethernet |
| Number of program groups | 5 groups |
| Number of temperature segments | 4 segments |
| Parameter password | Yes |
| Cooling method | Air cooling |
| Language support | Chinese, English |
| Weight | 70 Kg ( Net weight excluding wiring ) |
| Controller dimensions | 215 mm X 165 mm X 275 mm |
| Transformer dimensions | 270 mm X 430 mm X 295 mm |
| Attention: Parameter changes caused by product upgrades or other factors will not be notified separately. The physical product shall prevail. Hereby declared! |
With the utilization of advanced pulsed heat staking technology, the Four-channel Pulsed Plastic Heat Staking Machine can produce aesthetically pleasing and robust rivet points. The pulsed heat staking process minimizes heat impact on the surrounding areas, making it particularly suitable for products that have already integrated LED chips or other electronic components. The pulsed heat staking technology employs PID closed-loop control algorithms for instantaneous heating and rapid cooling, significantly enhancing heat staking efficiency.
Below are the corresponding challenges and actual riveting results when riveting different types of plastic materials with this product.
| Serial Number | Material Name | Difficulty of Riveting |
| 1 | ABS | easy |
| 2 | ABS+PC | easy |
| 3 | AES | easy |
| 4 | AS | easy |
| 5 | ASA | easy |
| 6 | PA6 | generally |
| 7 | PA66+GF30 | generally |
| 8 | PBT | easy |
| 9 | PBT+GF30 | generally |
| 10 | PC | easy |
| 11 | PE | easy |
| 12 | PET | generally |
| 13 | PMMA | easy |
| 14 | POM | easy |
| 15 | PP | easy |
| 16 | PPO | easy |
| 17 | PPS+GF30 | generally |
The Four-channel Pulsed Plastic Heat Staking Machine is suitable for a wide range of precision, efficient, and stable plastic heat staking operations, making it extensively utilized across multiple industries. It finds particularly broad applications in automotive production, including automotive motor heat staking, heat staking of automotive motors and PCBs, and heat staking of automotive steering wheel airbag initiators.
Company Profile :
Established in 2009, SUZHOU MEIHAO HEAT STAKING TECHNOLOGY CO.,LTD. is a professional company engaged in the research, development, production, sales, and service of plastic heat staking equipment. With over 14 years of industry experience, we are committed to providing high-quality heat staking equipment to our customers. Our products have gained significant market share domestically and are exported to multiple countries worldwide.
Our primary product lines include pulse plastic heat staking equipment, plastic hot air cold staking equipment, and pulse heat press welding equipment. These equipment are widely utilized in industries such as automotive, electronics, and household appliances. With a professional R&D team, we prioritize technological innovation and product optimization within the industry. We continuously innovate and improve our equipment to meet the evolving needs of our customers.
If you require a custom-made product, please contact us first to obtain detailed information.
FAQ:
Q1: What are your competitive advantages?
A1: With over 14 years of experience, we are industry leaders in various aspects. Additionally, we are direct manufacturers for all our products, ensuring that you can purchase the products you need at the most competitive prices.
Q2: How do you ensure product quality?
A2: For exclusive and customized designs, we first produce samples for testing, ensuring that they meet customer satisfaction before proceeding to mass production. All products undergo strict testing procedures and are only packaged and shipped after passing quality assessments.
Q3: What post-sales services do you offer?
A3: Upon receiving the products, our dedicated team of professionals provides remote assistance to guide you through the installation and utilization of our products.
If you have any requirements or inquiries regarding our products or services, please feel free to contact us. We look forward to collaborating with you to create a bright future together.
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Four Channel Pulsed Heat Staking Machine With 485 And Ethernet Communication Interfaces Images
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